Projects

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Bioleaching



Biogas - Installation with 100% sheep manure in the south of France

The biogas installation "Grimal" in the province of Aveyron, France, is technically seen, one of the most sophisticated biogas plants ever built. This plant is fed solely with sheep manure, which demands a substrate conditioning and a liquid substrate concentrator.

The process was individually designed for a costumer and was evaluated and tested in our labs for several months. The installation is running for several years now.

 Start-Up: 01.2015

Output: 250 kWel

Substrate: 6000 t/a Sheep Manure

Main Components:

- Hydrolysis 100 m³

- Main Digester 1000 m³

- Post Digester 900 m³

- Vacuum Evaporator

 


Process Development: Treatment of Waste Incineration Slag

Bottom ashes from municipal solid waste incineration are a serious disposal problem for plant operators, due to high contents of heavy metals. Novis has developed a unique leaching-process ("Bioleaching") in the company lab, to extract metals with a wet bacterial-chemical treatment. Recovered metals can be sold. The remaining minerals are suitable as substitute for coarse aggregates in the concrete production. A successful transformation from waste with high disposal costs to precious raw materials.

 

Start-up: 05.2015

Input: Waste incineration slag

Target 1: Energy efficient revocery of heavy metals as a resource

Target 2: Usage of the endproduct after Bioleaching for the production of concrete

Lab Installation: Small experimental installation for up to 100 kg slag per day

Pilot Plant: Semi-industrial pilot plant to treat up to 5 tons of slag per day

                         Construction fall 2017

 


Nine Biogas Plants for School Canteens in Ivory Coast

The town of Bouaké in Ivory Coast has a lot of typical problems for the Sub-Saharan region. To support its twin city, the city of Reutlingen approached Novis. Target: improving the life conditions in Bouaké. Within the framework of the project, nine small biogas plants are build at nine school canteens. Municipal organic waste is transformed into biogas for school cooking.  Our engineers were looking beyond the actual biogas plant: in addition a plant-based water purification station as well as a substrate storage are built. Furthermore an innovative operators concept was established to guarantee a successful long-term function. A mayor focus is set on education and multiplication of this promising and resource efficient technology in the surrounding region.

Start-Up: expected 11.2017

Substrate: Organic waste from households, restaurants and markets

Product: Biogas for cooking purposes, solid fertilizer

Target: Replacing fire wood for school canteen cooking

Services of Novis:

- Planning, commissioning and Project Management

- 50 m³ digester with mechanical stirring

- Plant-based waste water treatment (constructed wetland)

- 10 m³ gas storage with infrastructure

- Transfer of Know-How and support of the plants

- Co-operative planning and realization processes on a local level


Rural Electrification of a 1000-people Village in Senegal

In the framework of the international development aid, Novis has electrified the village of Kalom in Senegal. Core installation: a biomass pyrolysis plant, fueledby pelletised peanut shells. Because absolutely no electrical infrastructure was existing on site before, Novis installed: an earth grid, an island-grid control, household connections including counters, a battery park and the generator for power production. The fuel for operation - peanut shells - is a widely available production waste in the region.

 

Start-up: 06.2012

Power: 32 kWel

Substrate: Pelletised peanut shells

Services:

- Planning, commissioning and start-up of the pyrolysis plant

- Island grid implementation and controls

- Complete earth grid in the whole village

- All household connections with electronic metering for payments


Food-Upgrading - Transforming Cocoa Shells to Cocoa Powder

During the processing of cocoa beans large amounts of cocoa shells are created as a leftover. They have a similar composition as defatted cocoa powder from beans, but some negative properties prevent a direct usage for food purposes. Novis has developed a process to treat the cocoa shells with a specially developed mixture of bacteria and enzymes. The wet biological treatment step conditions and optimises the raw product.

The final product is a cocoa powder substitue for the food industry - food graded of course!

 

Start of Project: 08.2014

Substrate: Cocoa bean shells from cocoa bean processing

Target: Optimizing the cocoa shells, to use them as cocoa powder alternative

Process: Secondary fermentation with specific bacteria and enzymes

Pilot plant: Treatment plant with a capacity of 3.000 tons per year

                         Beginn of construction 11.2016


Biogas from Cocoa Shells

With a pilot installation Novis has shown that biogas can be obtained from cocoa shells. Operating a biogas pilot plant in Ivory Coast Novis has given the proof of concept for a mono digestion of cocoa shells. The mobile pilot plant was located at one of the biggest cocoa bean processors in Ivory Coast.

A detailed technical and economical simulation for a 2MW power plant has resulted in a pay back time of less than four years.

 

Start-Up: 11.2011

Power: No CHP, only proof of concept for a mono digestion of cocoa shells

Substrate: Cocoa bean shells

Services:

- Containerized digesterr 33 m³

- 2* Hydrolysis 5m³

- Gas storage 12 m³


Spent Mushroom Substrate

Spent Mushroom Substrate (SMS) - Synonym Champost - is the used growing substrate left from mushroom cultivation. Usually it is used as agricultural fertilizer. To increase its value, Novis has developed a hydrolysis process which allows the re-use of large quantities of the SMS for the production of new growing substrate.

As a side effect, the process water can be used for biogas production. Bacteria and enzymes make it possible!

 

Project: 2013-2014

Substrate: Spent Mushroom Substrate from mushroom growing

Product: Recycled raw material for the production of new growing substrat and biogas

Process: Selective Hydrolysis with material separation

Services Novis:

- Process development

- External lab coordination

- Process validation in own lab with a three-months continuous test